Crib5 - BS 5852

PN-EN-1021-1

PN-EN-1021-2

California CAL 117

IKEA - IOS-MAT-0010+

FMVSS 302

UNECE Regulation No. 118

Based on data in the form of 3D documentation, we will prepare an offer for the production of foams and necessary molds.

If you do not have such documentation, we will prepare a digital model based on the design received from you, most often using a 3D scanner.

Once our offer is accepted, a production mold and the first prototypes will be made.

The foams are created based on proprietary recipes, and the parameters themselves, such as hardness, density or flammability, are selected individually in accordance with the customer's expectations.

We send the first prototypes of polyurethane foam to you for approval of quality and hardness.

After receiving approval, we start serial production.

Contact

orders @ fomart.pl

info @ fomart.pl

+48 698 000 460  

+48 34 3617 993

+48 507 215 911 

Address

When we compare molded foam with the traditional solution, i.e. cut foam, it turns out that cut foam generates hidden costs that significantly increase the final settlement.

Why?

• Complex process: Cut foam requires many additional steps: cutting, gluing, and waste disposal. Each of these steps generates costs related to tools, consumables, and labor time.

• Material losses: Cutting foam creates a lot of waste that needs to be disposed. This is an additional cost, both financially and environmentally.

• Administrative costs: Managing a multi-step process requires more administrative resources.

• Storage costs: Cut foam, semi-finished products and waste take up a lot of space in the warehouse, which generates additional costs.
   

Molded foam, on the other hand, offers many benefits:

• Efficiency: The entire production process is much shorter because the foam is formed in one step. This translates into an increase in efficiency of up to 100%.

• Quality: Molded foam ensures high quality and product repeatability.

• Waste Minimization: Precision molding ensures minimal to no waste.

• Cost Reduction: By eliminating many production steps, we significantly reduce costs associated with tools, consumables, labor time and storage.
   

To sum up:

While the initial investment in molded foam may seem higher, it pays off in the long run. By eliminating many production steps, reducing waste, and increasing efficiency, molded foam is an investment that pays for itself quickly. "

Additional arguments that can be used:

• Flexibility: Molded foam allows products to be created in any shape and size, increasing design possibilities.

• Automation: The foam molding process can be easily automated, further increasing efficiency and reducing costs.

• Ecological aspects: Less waste and lower energy consumption translate into a smaller environmental impact.

This text combines a clear presentation of facts with an emotional appeal to rationality. It shows that molded foam not only means lower costs, but above all greater efficiency, quality and flexibility of production.

Production of Polyurethane Foam

Molded
VISCO  Memory

Advantages of Molded Foam

The most important advantages of poured foam are:

• No foam cutting process from blocks

• No gluing process

• No waste

• Better quality products

• Increases in production efficiency

• 100% repeatability of products

• Hardness adjusted individually

Usage

• In the furniture industry

• Cars, Trucks, Busses

• Sports

• Toy

• For animals

• Rehabilitation

We are a manufacturer of flexible molded polyurethane foams:

• Seats, backrests and all kinds of foam blocks for eg furniture or cars

• Entire seats cast in a single mold - "bucket"

• Cushions for chairs, armchairs, footstools

• Mattresses and Pet Beds

• Motorcycle seats,

• Mattresses for prams

• and a lot more...

We also produce metal components used in the process of pouring polyurethane foam into the final product:

• Steel and Aluminum Frames

• Mechanisms

• Regulators

We offer flexible molded foam in standard and flame retardant versions.

We make molds for casting any type of product based on 3D solids or prototypes.

Costs

The apparent higher costs of molded foam are misunderstood from an enterprise-wide perspective.

Cheap cut foam requires many expensive processes to make the final product:

• Cuts

• Gluing

• Foam waste disposal

• Residues from gluing, glue, 

• Administration

• More storage space for cutting foam, cut foam and waste

Instead of these costs, there are only benefits:

• Instead of several stations throughout the production process, there is one final finish.

• Increased production efficiency by 100+ percent.

• Quality

• Production repeatability

Copyright - Alventure Group - Fomart - 2024

Produkcja Pianki Poliuretanowej Formowanej PiankiTermoelastycznej  Pianki VISCO Pianki Memory

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